Hypertherm Powermax30 XP Service Manual manuály

Uživatelské manuály a uživatelské příručky pro Zařízení Hypertherm Powermax30 XP Service Manual.
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Hypertherm Powermax30 XP Service Manual Uživatelský manuál (201 strany)

Značka: Hypertherm | Kategorie: Zařízení | Velikost: 17.14 MB |

Tabulka s obsahem

Powermax30

Powermax30 XP

Contents

Introduction

Installation and use

Assessment of area

Methods of reducing emissions

Cutting cables

Screening and shielding

Warranty

Attention

Section 1

Specifications

Safety information

System description

Power supply dimensions

System weights

Hypertherm system ratings

Torch dimensions

Torch weight

Cutting specifications

Symbols and marks

1 – Specifications

Noise levels

IEC symbols

Section 2

Power Supply Setup

Unpack the Powermax system

System contents

Prepare the electrical power

Power cord considerations

2 – Power Supply Setup

Generator recommendations

Prepare the gas supply

Additional gas filtration

WARNING!

Section 3

Torch Setup

Consumable life

Choose the consumables

3 – Torch Setup

Figure 2 – FineCut

Using the cut charts

240V/30A cutting

120 V / 25 A cutting

120 V / 30 A cutting

Section 4

Operation

Controls and indicators

4 – Operation

Front controls and LEDs

Operate the Powermax30 XP

Install the consumables

Tighten only to finger tight

Attach the ground clamp

Power ON the system

4–Operation

Check the indicator LEDs

Verify the system is ready

System operation guidelines

Hand torch operation

Hand torch cutting guidelines

Edge start on a workpiece

Pierce a workpiece

Gouge a workpiece

Common hand-cutting faults

Section 5

Theory of operation

Sequence of operation

Troubleshooting preparation

Initial resistance check

Check the power switch

Figure 6

Figure 7

Power supply overview

Troubleshooting guide

Control board LEDs

System tests

Test 1 – voltage input

Figure 14

Figure 15

Figure 16

Figure 17

Figure 18

Test 4 – solenoid valve

Figure 19

Figure 20

Test 6 – plasma start

Figure 21

Test 7 – torch cap-sensor

Figure 22

Test 8 – fan

Figure 23

Test 9 – pressure switch

Section 6

Remove the power supply cover

Figure 24

Remove the component barrier

Figure 26

Detach the front panel

Figure 28

Figure 29

Figure 30

Detach the rear panel

Figure 32

Figure 33

Figure 34

Figure 35

Reattach the rear panel

Figure 36

Figure 37

Figure 39

101

 If yes:

104

 If no:

104

Replacing the power switch

105

Figure 42

106

Figure 43

106

Replacing the control board

107

Replacing the power board

109

White (“WHT”)

112

Red (“RED”)

112

Figure 52

114

CAUTION!

115

Replacing the fan

116

Figure 54

117

Figure 55

118

Hose Collet O-ring

119

Replacing the wire group

123

Figure 59

124

Replacing the solenoid valve

130

Figure 66

132

Figure 68

134

Figure 69

135

Figure 70

135

Figure 72

137

Figure 73

138

Replacing the pressure switch

139

Figure 76

143

 Cut speeds can decrease

145

Replacing the front panel

152

Figure 83

153

Figure 84

153

Replacing the rear panel

156

Figure 88

157

Figure 89

157

Figure 90

158

Install the new rear panel

159

Figure 91

159

Replacing the base

160

Figure 95

164

Figure 96

165

Figure 97

165

Ring terminal

170

Strain relief tabs

170

Section 7

171

Torch Component Replacement

171

Replacing the handle

173

Figure 102

174

Figure 103

174

Figure 107

177

Replacing the torch body

178

Figure 109

179

Replacing the start switch

180

Cap-sensor switch

181

Replacing the torch lead

182

Figure 111

183

Figure 112

183

Section 8

185

Power supply parts

186

NEMA 6-50P

187

NEMA 5-15P

187

NEMA L6-20P

187

8 – Parts

188

Interior, power board side

188

Duramax LT hand torch parts

193

FineCut consumables

194

420211 428243 420114 420116

194

420211 428244 420114 420115

194

Accessory parts

195

Safety-critical parts

196

Recommended spare parts

197

Powermax30 XP labels

198

6. Become trained

198

Section 9

199

Wiring Diagrams

199

Transfer PA current

200

Pilot arc current

200

Post flow

200

Powermax30 XP schematic

201

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Hypertherm Powermax30 XP Service Manual manuály

Hypertherm Powermax30 XP Service Manual Uživatelský manuál (201 strany)

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